Changes in Technical Specification Surveillance Intervals to Accommodate a 24-Month Fuel Cycle (Generic Letter 91-04)
April 2, 1991
TO: ALL HOLDERS OF OPERATING LICENSES OR CONSTRUCTION PERMITS FOR
NUCLEAR POWER REACTORS
SUBJECT: CHANGES IN TECHNICAL SPECIFICATION SURVEILLANCE INTERVALS TO
ACCOMMODATE A 24-MONTH FUEL CYCLE (Generic Letter 91-04)
Improved reactor fuels allow licensees to consider an increase in the
duration of the fuel cycle for their facilities. The staff has reviewed
requests for individual plants to modify surveillance intervals to be
compatible with a 24-month fuel cycle. Enclosure 1 provides generic
guidance for preparing such license amendment requests.
Technical specifications (TS) that specify an 18-month surveillance interval
could be changed to state that these surveillances are to be performed once
per refueling interval. The notation for surveillance intervals would then
be changed to include the definition of a "Refueling Interval" with the
existing "R" notation for surveillances that are generally performed during
a refueling outage. The frequency for the interval indicated by this
notation would also be changed from 18 months to "At least once every 24
months." The provision to extend surveillances by 25 percent of the
specified interval would extend the time limit for completing these
surveillances from the existing limit of 22.5 months to a maximum of 30
months.
The interval for conducting steam generator (SG) inservice inspections
(ISIs) is worthy of special consideration in extending the surveillance
intervals to be compatible with a 24-month fuel cycle. The frequency of SG
tube ruptures and their possible effect on safety has prompted the staff to
provide an alternative with which to extend the existing 24-month interval
requirements for ISIs. This alternative provides conservative methods for
verifying SG integrity, including increasing the number of tubes in the
sample for an inspection based upon the TS category of the results from the
previous inspection. In some cases, the results of previous inspections may
warrant analyzing SG tube integrity and reducing the TS limit on leakage
between the primary and secondary coolant systems. Finally, an extension of
the inspection interval would not be appropriate if the results of the
previous inspection of SG tube integrity were in the lowest (C-3) category.
Licensees must address instrument drift when proposing an increase in the
surveillance interval for calibrating instruments that perform safety
functions including providing the capability for safe shutdown. The effect
of the increased calibration interval on instrument errors must be addressed
because instrument errors caused by drift were considered when determining
safety system setpoints and when performing safety analyses. Enclosure 2
describes information required to address the effect that instrument drift
caused by an increased calibration interval can have on safety.
For other 18-month surveillances, licensees should evaluate the effect on
safety of the change in surveillance intervals to accommodate a 24-month
fuel
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Generic Letter 91-04 - 2 - April 2, 1991
cycle. This evaluation should support a conclusion that the effect on
safety is small. In addition, licensees should confirm that historical
maintenance and surveillance data do not invalidate this conclusion.
Licensees should confirm that the performance of surveillances at the
bounding surveillance interval limit provided to accommodate a 24-month fuel
cycle would not invalidate any assumption in the plant licensing basis. In
consideration of these confirmations, the licensees need not quantify the
effect of the change in surveillance intervals on the availability of
individual systems or components.
The TS changes do not alter the required 24-month testing interval for
performing Type B and C tests under the current testing requirements of
Appendix J to Part 50 of Title 10 of the Code of Federal Regulations (10 CFR
Part 50). The U.S. Nuclear Regulatory Commission (NRC) is considering
changes to Appendix J that would accommodate a 24-month fuel cycle.
However, it is anticipated that licensees will desire an extension of the
current 24-month testing interval of Appendix J to accommodate a 24-month
fuel cycle instead of a unit shutdown to perform these tests. An increase
in the testing interval for Type B and C tests will require a request for an
exemption from the Appendix J requirements. Licensees desiring an exemption
from the 24-month testing interval should provide supporting leak testing
data to demonstrate that the requested test interval would not provide
unacceptable results. Enclosure 3 provides guidance on the information
needed to support a request for an exemption to the Type B and C test
interval requirements in Appendix J.
The enclosed guidance is provided to support proposed TS changes and a
request for an exemption to Appendix J requirements for licensees that plan
to adopt a 24-month fuel cycle. Proposed amendments that deviate from this
guidance will lengthen the time required to complete the review. Please
contact the NRC project manager or the contact indicated below if you have
questions on this matter.
Any response to the NRC suggestion for TS changes is voluntary. Therefore,
any action taken in response to the guidance provided in this generic letter
is not a backfit under 10 CFR 50.109. Likewise, an Office of Management and
Budget clearance is not required.
Sincerely,
James G. Partlow
Associate Director for Projects
Office of Nuclear Reactor Regulation
Enclosures:
As stated
Contact: Tom Dunning, OTSB/NRR
(301) 492-1189
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Generic Letter 91-04 Enclosure 1
GUIDANCE ON PREPARATION OF A LICENSE AMENDMENT REQUEST FOR
CHANGES IN SURVEILLANCE INTERVALS TO ACCOMMODATE A 24-MONTH FUEL CYCLE
DISCUSSION
Licensees are planning to use improved reactor fuels because of the
significant economic benefits associated with a longer fuel cycle. A longer
fuel cycle increases the time interval between refueling outages and the
performance of the associated technical specification (TS) surveillance
requirements. This guidance addresses TS changes to accommodate a 24-month
fuel cycle for those surveillances that are performed at each 18-month or
other refueling outage interval.
The NRC staff has reviewed a number of requests to extend 18-month
surveillances to the end of a fuel cycle and a few requests for changes in
surveillance intervals to accommodate a 24-month fuel cycle. The staff has
found that the effect on safety is small because safety systems use
redundant electrical and mechanical components and because licensees perform
other surveillances during plant operation that confirm that these systems
and components can perform their safety functions. Nevertheless, licensees
should evaluate the effect on safety of an increase in 18-month surveillance
intervals to accommodate a 24-month fuel cycle. This evaluation should
support a conclusion that the effect on safety is small. Licensees should
confirm that historical plant maintenance and surveillance data support this
conclusion. Also, licensees should confirm that assumptions in the plant
licensing basis would not be invalidated on the basis of performing any
surveillance at the bounding surveillance interval limit provided to
accommodate a 24-month fuel cycle. In consideration of these confirmations,
the licensees need not quantify the effect of the change in surveillance
intervals on the availability of individual systems or components.
TECHNICAL SPECIFICATION CHANGES
Licensees should propose TS changes to accommodate a 24-month fuel cycle by
modifying 18-month surveillances to indicate that they are to be performed
". . . at least once each REFUELING INTERVAL." In addition, the proposed
changes should modify the surveillance interval notation in Table 1.1 in the
Definitions Section of the TS to include the term "REFUELING INTERVAL" along
with the "R" notation to define the frequency for surveillances that are
specified to be performed once each refueling interval. (Capitalization of
the term "refueling interval" is used in the TS to designate a defined
term.) The proposed TS change should modify the frequency for this
surveillance interval notation from "At least once per 18 months" to "At
least once per 24 months" to define the nominal frequency for surveillances
that are specified to be performed each refueling interval or with the "R"
notation. The bounding time interval for these surveillances would then be
30 months under the provision of TS 4.0.2 that allows a surveillance to be
extended by 25 percent of the specified interval.
Licensees may omit the TS qualification that an 18-month surveillance is to
be performed "during shutdown" when specifying the surveillance interval as
". . . at least once per REFUELING INTERVAL." Because the terms "Hot" and
"Cold Shutdown" are defined in the TS as operating modes or conditions, the
added restriction to perform certain surveillances during shutdown may be
mis-interpreted. This restriction ensures that a surveillance would only be
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Generic Letter 91-04 - 2 - Enclosure 1
performed when it is consistent with safe plant operation. However, this
consideration is valid for other surveillances that are performed during
power operation, plant startup, or shutdown, but is not addressed by
restricting the conduct of these surveillances.
The staff concludes that the TS need not restrict surveillances as only
being performed during shutdown. Nevertheless, safety dictates that when
refueling interval surveillances are performed during power operation,
licensees give proper regard for their effect on the safe operation of the
plant. If the performance of a refueling interval surveillance during plant
operation would adversely affect safety, the licensee should postpone the
surveillance until the unit is shut down for refueling or is in a condition
or mode that is consistent with the safe conduct of that surveillance.
The NRC provided an updated basis for TS 4.0.2 in Generic Letters (GLs)
87-09, "Sections 3.0 and 4.0 of Standard Technical Specifications on the
Applicability of Limiting Conditions for Operation and Surveillance
Requirements," and 89-14, "Line-Item Improvements in Technical
Specifications - Removal of the 3.25 Limit on Extending Surveillance
Intervals." However, the TS changes to accommodate a longer fuel cycle will
also alter the basis for TS 4.0.2. Therefore, licensees should update the
Bases Section of TS 4.0.2 to be consistent with these TS changes and
particularly with respect to the safe conduct of refueling interval
surveillances. The changes to the associated paragraph of the previous
guid-ance on the Bases Section of TS 4.0.2 are underlined, as follows:
It also provides flexibility to accommodate the length of a fuel
cycle for surveillances that are specified to be performed at
least once each REFUELING INTERVAL. It is not intended that this
provision be used repeatedly as a convenience to extend surveillance
intervals beyond that specified for surveillances that are
not performed once each REFUELING INTERVAL. Likewise, it is not
the intent that REFUELING INTERVAL surveillances be performed
during power operation unless it is consistent with safe plant
operation. The limitation of Specification 4.0.2 is . . .
Licensees should incorporate these changes to the Bases Section of TS 4.0.2
where they have been modified as identified in GLs 87-09 and 89-14.
Otherwise, the Bases Section should be updated to reflect the intent of this
guidance. The proposed amendment request should include a copy of the
updated Bases Section for TS 4.0.2.
The surveillance interval for performing the second inservice inspection of
steam generators is currently specified with a bounding time limit of 24
calendar months after the previous inspection. The interval for subsequent
inspections may be extended to a maximum of 40 months if the results from
two consecutive inspections, excluding the preservice inspection, are within
the C-1 Category or if two consecutive inspections demonstrate that
previously observed degradation has not continued and no additional
degradation has occurred. However, for plants having inspection results in
the C-2 Category from inspections of steam generators (SGs) during either of
the two previous inspections, the bounding interval for the next inspection
would be 24 months from the last inspection.
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Generic Letter 91-04 - 3 - Enclosure 1
A 24-month inspection interval may not coincide with the next refueling
outage when operating on a 24-month fuel cycle, particularly if any outage
time is accumulated over the duration of the fuel cycle or if startup for
the next fuel cycle is delayed following the completion of a SG inspection.
Therefore, the staff developed an alternative to compensate for any delay
that could cause the interval for SG inspections to occur near the end of a
24-month fuel cycle but before the refueling outage. The alternative
includes the following: (1) an increase in the sample size of tubes
examined during the previous inspection, (2) a suitable analysis of the
integrity of SG tubes if the results of either of the two previous
inspections were in the C-2 Category, and (3) a more restrictive limit for
leakage between the primary and secondary coolant systems for operation
beyond 24 months after the previous inspection. These considerations
provide an acceptable basis with which to permit the next inspection
interval to be compatible with the 30-month bounding limit for refueling
interval surveillances if the results of either of the two previous
inspections were not in the C-3 Category.
The current TS requirements permit inspections to be conducted at 40-month
intervals if the results of two previous inspections are in the C-1
Category. However, this may not provide a practical alternative for
facilities that would operate on a 24-month fuel cycle. The inspection
results would be in the C-2 Category if only one defective tube were found
during either of the two previous inspections, and this would preclude the
use of the provision for extending the inspection interval to 40 months.
The alternatives for the TS section on SG inspection frequencies are shown
underlined based on the current STS requirements.
4.4.5.3 Inspection Frequencies - The above required inservice inspections
of steam generator tubes shall be performed at the following frequencies:
a. The first inservice inspection shall be performed after 6
Effective Full Power Months but within 24 calendar months of
initial criticality. Subsequent inservice inspections shall be
performed at intervals of not less than 12 nor more than 24
calendar months after the previous inspection. If 20 percent of
the tubes were inspected and the results were in the C-1 Category
or if 40 percent of the tubes were inspected and were in the C-2
Category during the previous inspection, the next inspection may
be extended up to a maximum of 30 months in order to correspond
with the next refueling outage if the results of the two previous
inspections were not in the C-3 Category. However, if the results
of either of the previous two inspections were in C-2 Category, an
engineering assessment shall be performed before operation beyond
24 months and shall provide assurance that all tubes will retain
adequate structural margins against burst throughout normal
operating, transient, and accident conditions until the end of
the fuel cycle or 30 months, which ever occurs first. If two
consecutive inspections, not including the preservice inspection,
result in all inspection results falling within the C-1 Category
or if two consecutive inspections demonstrate that previously
observed degradation has not continued or no additional
degradation has occurred, the inspection interval may be extended
to a maximum of once per 40 months;
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Generic Letter 91-04 - 4 - Enclosure 1
b. If the results of the inservice inspection of a steam generator
conducted in accordance with Table 4.4.2 at 40-month intervals
fall into Category C-3, the inspection frequency shall be
increased to at least once per 20 months. The increase in
inspection frequency shall apply until the subsequent inspections
satisfy the criteria of Specification 4.4.5.3a.; the interval may
then be extended to a maximum of once per 30 or 40 months,
as applicable;
c. (no change to unscheduled inservice inspection requirements.); and
d.
The provisions of Specification 4.0.2 do not apply for extending
the frequency for performing inservice inspections as specified in
Specifications 4.4.5.3a. and b.
The staff added TS 4.4.5.3d. to clarify its position that the provision of
TS 4.0.2 does not apply to extend SG inspection intervals because TS
4.4.5.3a. addresses those conditions under which the 24-month surveillance
interval for SG tube inspections may be extended and TS 4.4.5.3b. addresses
conditions under which the surveillance interval for inspections shall be
reduced to at least once every 20 months.
Licensees should update the Bases Section of TS 3/4.5.4 to clarify the
intent of the engineering assessment of SG tube integrity addressed in the
above addition to TS 4.4.5.3a. by adding the following:
An engineering assessment of steam generator tube integrity will
confirm that no undue risk is associated with plant operation beyond 24
months of the previous steam generator tube inspection. To provide
this confirmation, the assessment would demonstrate that
all tubes will retain adequate structural margins against burst during
all normal operating, transient, and accident conditions until the end
of the fuel cycle. This evaluation would include the following
elements:
1. An assessment of the flaws found during the previous inspection.
2. An assessment of the maximum flaw size that can be expected before
the end of the current fuel cycle or 30 months, which ever comes
first, and the corresponding structural margins relative to the
criteria of Regulatory Guide 1.121, "Bases for Plugging Degraded
PWR Steam Generator Tubes."
3. An update of the assessment model, as appropriate, based on
comparison of the predicted results of the steam generator tube
integrity assessment with actual inspection results from previous
inspections.
Along with the above alternative for inspection intervals, the following
addition to the TS section on reactor coolant system operational leakage is
required and shown underlined for the current STS requirements.
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Generic Letter 91-04 - 5 - Enclosure 1
3.4.6.2 Reactor Coolant System leakage shall be limited to:
a. & b. (No change.)
c. 1 GPM total reactor-to-secondary leakage through all steam
generators not isolated from the Reactor Coolant System and [500]
gallons per day through any one steam generator not isolated from
the Reactor Coolant System. For plant operation beyond 24 months
from the previous steam generator tube inspection when the results
of either of the two previous inspections are in the C-2 Category
as defined by Specification 4.4.5.2, the leakage through any one
steam generator not isolated from the Reactor Coolant System shall
not exceed 100 gallons per day,
d. & e. (No change.)
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Generic Letter 91-04 Enclosure 2
GUIDANCE FOR ADDRESSING THE EFFECT OF INCREASED
SURVEILLANCE INTERVALS ON INSTRUMENT DRIFT
AND SAFETY ANALYSIS ASSUMPTIONS
Discussion
The U.S. Nuclear Regulatory Commission (NRC) staff determined that licensees
should address the issue of instrumentation errors caused by drift in order
to justify an increase in surveillance intervals to accommodate a 24-month
fuel cycle. Licensees must evaluate the effects of an increased calibration
interval on instrument errors in order to confirm that drift will not result
in instrument errors that exceed the assumptions of the safety analysis.
Instrument drift affects the capability of a system to perform its safety
function and is a consideration for determining safety system setpoints.
The amount of instrument drift that occurs over a long interval between
calibrations may not be readily available from the instrument vendor.
However, operating experience and available vendor data can provide insights
on the increase in instrument errors that could occur with an increased
calibration interval. These insights, with a program to monitor and assess
the long-term effects of instrument drift, can provide the basis for
increasing the refueling outage related calibration intervals for
instruments that perform safety functions.
Justification for Increased Calibration Intervals
Licensees should address a number of issues to provide an acceptable basis
for increasing the calibration interval for instruments that are used to
perform safety functions. The NRC staff has identified a specific action
that licensees should address for each of these issues in order to justify a
proposed increase in the calibration interval. A summary of the applicable
issue is provided after each of the following actions.
1. Confirm that instrument drift as determined by as-found and as-left
calibration data from surveillance and maintenance records has not,
except on rare occasions, exceeded acceptable limits for a calibration
interval.
The surveillance and maintenance history for instrument channels should
demonstrate that most problems affecting instrument operability are found as
a result of surveillance tests other than the instrument calibration. If
the calibration data show that instrument drift is beyond acceptable limits
on other than rare occasions, the calibration interval should not be
increased because instrument drift would pose a greater safety problem in
the future.
2. Confirm that the values of drift for each instrument type (make,
model, and range) and application have been determined with a high
probability and a high degree of confidence. Provide a summary of the
methodology and assumptions used to determine the rate of instrument
drift with time based upon historical plant calibration data.
The licensee should have a body of as-found and as-left calibration data
that permits the determination of the rate of instrument drift with time
over the calibration interval. This data should allow the determination of
instrument drift for those instruments that perform safety functions.
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Generic Letter 91-04 - 2 - Enclosure 2
3. Confirm that the magnitude of instrument drift has been determined
with a high probability and a high degree of confidence for a bounding
calibration interval of 30 months for each instrument type (make, model
number, and range) and application that performs a safety function.
Provide a list of the channels by TS section that identifies these
instrument applications.
The magnitude of the instrument drift error that occurs over a longer
interval is an important consideration to justify an extension of the
calibration interval for instruments that perform safety functions.
Licensees need to identify the applications where the calibration interval
for these instruments depends upon the length of the fuel cycle and could be
as long as 30 months (the extension limit for this calibration interval).
Licensees should determine the projected value of the instrument drift error
that could occur over a 30-month interval for each of these applications.
4. Confirm that a comparison of the projected instrument drift errors
has been made with the values of drift used in the setpoint analysis.
If this results in revised setpoints to accommodate larger drift
errors, provide proposed TS changes to update trip setpoints. If the
drift errors result in a revised safety analysis to support existing
setpoints, provide a summary of the updated analysis conclusions to
confirm that safety limits and safety analysis assumptions are not
exceeded.
Licensees should ensure that the projected value of instrument drift for an
increased calibration interval is consistent with the values of drift errors
used in determining safety system setpoints. These setpoints ensure that
the consequences of accidents and anticipated transients are bounded within
the assumptions of the safety analysis. If the allowance for instrument
drift that was used to establish trip setpoints for safety systems would be
exceeded, licensees should establish new trip setpoints for safety systems.
Instrument Society of America (ISA) Standard, ISA-A67.04-1982, "Setpoints
for Nuclear Safety-Related Instrumentation Used in Nuclear Power Plants,"
provides a methodology for evaluating instrument drift. The NRC endorsed
this standard in Regulatory Guide 1.105, "Instrument Setpoints for
Safety-Related Systems." If a new setpoint must be used to ensure that
safety actions will be initiated consistent with the assumptions of the
safety analysis, this will require a TS revision to reflect a new trip
setpoint value. If the combination of instrument drift errors and current
trip setpoints is not consistent with existing safety analysis assumptions,
licensees should perform a new safety analysis to confirm that safety limits
will not be exceeded with the increased drift associated with longer
calibration intervals.
5. Confirm that the projected instrument errors caused by drift are
acceptable for control of plant parameters to effect a safe shutdown
with the associated instrumentation.
Licensees should determine the effect of instrument errors on control
systems used to effect a safe shutdown. Licensees must confirm that the
instrument errors caused by drift will not affect the capability to achieve
a safe plant shutdown.
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Generic Letter 91-04 - 3 - Enclosure 2
6. Confirm that all conditions and assumptions of the setpoint and
safety analyses have been checked and are appropriately reflected in
the acceptance criteria of plant surveillance procedures for channel
checks, channel functional tests, and channel calibrations.
Licensees should take care to avoid errors or oversights when establishing
acceptance criteria for plant surveillance procedures that are derived from
the assumptions of the safety analysis and the results of the methodology
for determining setpoints. The NRC staff experience is that licensees have
encountered problems when asked to confirm that instrument drift and other
errors and assumptions of the safety and setpoint analyses are consistent
with the acceptance criteria included in plant surveillance procedures.
This review should include channel checks, channel functional tests, and the
calibration of channels for which surveillance intervals are being
increased.
7. Provide a summary description of the program for monitoring and
assessing the effects of increased calibration surveillance intervals
on instrument drift and its effect on safety.
Finally, licensees should have a program to monitor calibration results and
the effect on instrument drift that will accompany the increase in
calibration intervals. The program should ensure that existing procedures
provide data for evaluating the effects of increased calibration intervals.
The data should confirm that the estimated errors for instrument drift with
increased calibration intervals are within the limits projected.
In summary, licensees can provide a justification for increased surveillance
intervals for instrument channel calibration by addressing each of the items
noted herein.
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Generic Letter 91-04 Enclosure 3
GUIDANCE ON INFORMATION NEEDED TO SUPPORT AN EXEMPTION TO APPENDIX J
OF 10 CFR PART 50 TO ACCOMMODATE A 24-MONTH FUEL CYCLE
BACKGROUND
The NRC staff is developing changes to Appendix J to 10 CFR Part 50 to
resolve a number of problems that have been encountered with this
regulation. These changes include revising the surveillance interval for
performing Type B and C leak testing in order to accommodate a longer fuel
cycle. However, until such changes are incorporated in the regulation, the
current 24-month surveillance interval for Type B and C tests would likely
require a plant shutdown to perform Appendix J leak testing before the
completion of a 24-month fuel cycle. To temporarily solve this limitation,
the NRC staff has prepared guidance on information needed to support an
exemption to the requirements of Appendix J until the regulation is revised
to accommodate a 24-month fuel cycle.
DISCUSSION
The NRC staff guidance on revising surveillance intervals specified in TS
provides a bounding time limit of 30 months to accommodate a 24-month fuel
cycle. The exemption to Appendix J will require that a 25-percent increase
in the 24-month surveillance interval for Type B and C leak tests be granted
in order to be compatible with the change in the TS surveillance intervals
that accommodate a 24-month fuel cycle. The NRC staff concludes that
licensees should address two issues to justify an exemption to Appendix J in
order for the NRC to grant a request to extend the surveillance interval of
Type B and C tests up to 30 months.
The first issue is a possible reduction in the combined leakage limit for
Type B and C tests based upon an increase in the margin to the TS allowable
leakage limit which is proportional to the proposed increase in the
surveillance interval. The acceptance criterion for Type B and C leak tests
is a combined leakage rate for all penetrations and valves that are subject
to Type B and C tests that shall be less than 0.6 of La, where La is the
maximum allowable leakage rate that is specified in the TS. This
constitutes a margin of 40 percent of La. Licensees should use leak test
data to demonstrate that this margin will be preserved with the proposed
increase in the test interval, or should consider proposing an acceptance
criterion limit of less than 0.6 of La for Type B and C tests as a TS
change.
The second issue is that there should be a reasonable basis for licensees to
conclude that containment leakage will be maintained within acceptable
limits based upon the extrapolation of the results of past Type B and C leak
tests to account for an increase in the surveillance interval up to 30
months. The exemption request should include a summary of the methodology
used and results obtained that support this conclusion.
In summary, licensees can provide a justification for an exemption to
Appendix J by addressing each of the issues noted herein.
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