Information Notice No. 94-13, Supplement 2:Control And Oversight of Contractors During Refueling Activities and Clarification of Applicability of Section 50.120 of Title 10 of the Code Of Federal Regulations to Contractor Personnel
UNITED STATES NUCLEAR REGULATORY COMMISSION OFFICE OF NUCLEAR REACTOR REGULATION WASHINGTON, D.C. 20555-0001 November 28, 1995 NRC INFORMATION NOTICE 94-13, SUPPLEMENT 2: CONTROL AND OVERSIGHT OF CONTRACTORS DURING REFUELING ACTIVITIES AND CLARIFICATION OF APPLICABILITY OF SECTION 50.120 OF TITLE 10 OF THE CODE OF FEDERAL REGULATIONS TO CONTRACTOR PERSONNEL Addressees All holders of operating licenses or construction permits for nuclear power reactors. Purpose The U.S. Nuclear Regulatory Commission (NRC) is issuing this information notice supplement to alert addressees to recent plant events that involved inadequate control and oversight of contractor activities and to advise licensees of the applicability of NRC regulations on personnel training and qualification to contractor personnel. It is expected that recipients will review the information for applicability to their facilities and consider actions, as appropriate, to avoid similar problems. However, suggestions contained in this information notice supplement are not NRC requirements; therefore, no specific action or written response is required. Background The NRC issued Information Notice (IN) 94-13, "Unanticipated and Unintended Movement of Fuel Assemblies and Other Components Due to Improper Operation of Refueling Equipment," on February 22, 1994, to alert addressees to problems that could result from inadequate oversight of refueling operations and inadequate performance on the part of refueling personnel. Following its issuance, the NRC received numerous informal comments from licensees indicating that a statement in IN 94-13 implied a broader applicability to contract personnel than was supported by the regulation at Title 10, Code of Federal Regulations, Part 50.120. One purpose of this supplement of IN 94-13 is to clarify this point. IN 94-13 described various refueling events at the Vermont Yankee, Peach Bottom, Susquehanna, and Nine Mile Point plants. These events demonstrated the importance of proper controls over, and operation of, refueling equipment during use. IN 94-13, Supplement 1, issued on June 28, 1994, described an event at the Waterford Steam Electric Station that demonstrated the potential for fuel damage or personnel hazards that could result from fuel-handling equipment that is not properly stored and not secured from unauthorized use. 9511210402. IN 94-13, Supp. 2 November 28, 1995 Page 2 of 4 Since Supplement 1 was issued, events have occurred at Edwin I. Hatch Nuclear Plant, Units 1 and 2, that demonstrate the potential for equipment damage and personnel hazards as a result of inadequately supervised contractor activities on the refueling floor. A second purpose of this supplement of IN 94-13 is to address these events. Description of Circumstances At Hatch Unit 1, on December 28, 1994, seven shroud head bolts that had been replaced during the November 1994 refueling outage were being removed from the Unit 1 spent fuel pool (SFP) by contract personnel for shipment off site. As the first bolt was rigged and lifted about 1 foot above the water surface, the rigging failed and the bolt fell back into the SFP, puncturing the stainless steel liner of the SFP. Water from the SFP drained into the area between the stainless steel liner and the outer concrete wall causing the SFP water level to drop about 3 inches. Operations personnel were not initially informed of the dropped bolt but after determining that the liner was punctured, closed the outer concrete structure tell-tale drain valve, which stopped most of the SFP water leakage to the reactor building drains. A review of this event (NRC Inspection Report 50-321/94-31, dated February 2, 1995) indicated that a licensee supervisor was not present on the refueling floor when the bolt was dropped. In preparation for the bolt removal activity, seven rigging slings were fabricated on site. Some of the rigging slings were fabricated incorrectly by contract personnel who were not trained or qualified to construct them. The steps required to correctly fabricate rigging slings were provided through vendor-supplied instructions rather than by plant procedures. In another event at the Hatch plant, on November 11, 1994, contract personnel were preparing spent control rod blades for shipment off site. Highly radioactive stellite ball bearings were removed and transported through the transfer canal, to be placed in a storage cask in the cask pit. Not finding the correct tool to unbolt the storage cask lid, the contract foreman decided to transfer the bearings into a different container and continue the collection process. The licensee refueling floor supervisor, who was contacted at home, concurred with the plan. However, this container transfer occurred in the transfer canal rather than in the cask pit and several bearings were dropped onto the transfer canal floor, producing a high radiation field in the adjacent accessible area beneath the transfer canal. The personnel involved in this activity failed to inform the refueling floor coordinator (RFC), their immediate supervisor, the HP supervisor, or the control room operators that the bearings had been dropped. A review of this event (NRC Inspection Report 50-321/94-31, dated February 2, 1995) indicated a deficiency in management oversight of refueling floor activities. Contract personnel failed to immediately inform supervision when abnormal conditions exist. In addition, plant procedures did not contain steps detailing how the stellite ball transfer should be conducted, nor did they contain any precautions for personnel protection.. IN 94-13, Supp. 2 November 28, 1995 Page 3 of 4 In a third incident at the Hatch plant on November 8, 1994 (NRC Inspection Report 50-321/94-28, date December 29, 1994), during a routine "quality check" and subsequent surveys, the licensee discovered approximately 50 pieces of contaminated scaffolding in the scaffolding yard, which is not a radiologically controlled area. The material had been passed through the automated materials frisker (AMF) by contract personnel. A review of this event by the licensee determined that the contract personnel responsible for operating the AMF were not fully trained or qualified to perform the task. In addition, plant procedures did not provide specific instructions for performing the frisking activities. An inspection of the equipment indicated that the material frisker contained damaged detectors and that the setpoint had drifted. Although the equipment damage and malfunctions contributed to this event, they did not result from contractor actions. Discussion Contract personnel frequently perform activities that are safety significant but that are not conducted on a routine basis. These activities are often performed by contractor personnel at the direction of the licensee, but frequently not under the direct supervision of licensee personnel. As shown by the events described above, licensee supervision of fuel handling personnel, including contractors, proved to be inadequate to ensure proper and safe performance of safety significant activities. Questions have arisen concerning the applicability of Section 50.120, "Training and Qualification of Nuclear Power Plant Personnel," of Title 10 of the Code of Federal Regulations (10 CFR 50.120) to contractor personnel. The rule requires that nine categories of nuclear power plant personnel be trained by programs developed, implemented, and maintained using a systems approach to training (SAT). As discussed in the supplementary information section of the publication of the final rule (58 FR 21904), this rule applies to the licensee personnel who operate or supervise the operation of the refueling equipment and applies to the training and qualification of some categories of contractor personnel. "Qualification" in the context of the training rule means demonstration by an individual for evaluation purposes of the ability to successfully perform specific tasks, including operation of refueling equipment. Contractor personnel occupying regular positions and working independently within the licensee organization take the place of licensee personnel and, therefore, are covered by the requirements of 10 CFR 50.120. Short-term contractors, if assigned to work independently, must be qualified to perform the assigned tasks. Short-term contractor personnel assigned to work under the direct supervision of licensee personnel are not required to comply with the requirements for SAT-based training identified in 10 CFR 50.120.. IN 94-13, Supp. 2 November 28, 1995 Page 4 of 4 In the original IN 94-13, in the second paragraph of the discussion section, the statement, "This rule applies to the personnel (including contractors) who operate or supervise the operation of the refueling equipment," thus should read, "This rule applies to the personnel, which may include contractors, who operate or supervise the operation of the refueling equipment." The cases discussed in IN 94-13 included instances of licensees failing to conduct appropriate training in the use of refueling equipment, particularly with respect to design modifications made to the controls for the fuel mast. These cases also indicated that fuel-handling personnel, including contractors, were occasionally not aware that licensee management expected them to identify deviations from anticipated results, cease operations under unexpected or abnormal conditions, and notify the licensee operations or plant management staff of those conditions. This information notice requires no specific action or written response. If you have any questions about the information in this notice, please contact one of the technical contacts listed below or the appropriate Office of Nuclear Reactor Regulation (NRR) project manager. /S/'D BY BKGRIMES/FOR Dennis M. Crutchfield, Director Division of Reactor Program Management Office of Nuclear Reactor Regulation Technical contacts: Mary Ann Biamonte, NRR (301) 415-1073 Vern Hodge, NRR (301) 415-1861 Bob Holbrook, RII (912) 367-9881 Attachment: List of Recently Issued NRC Information Notices
Page Last Reviewed/Updated Tuesday, March 09, 2021
Page Last Reviewed/Updated Tuesday, March 09, 2021