Part 21 Report - 1997-331
ACCESSION #: 9705300003
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ATTACHMENT "EVENT NOTIFICATION WORKSHEET" OMITTED.
Attachment to NRC Form 361 - Event Notification Worksheet
Initial Notification 10CFR Part 21 - BVPS Unit 2 Auxiliary Feedwater
Check Valve Failure
During the March 19, 1997 Beaver Valley Power Station (BVPS) Unit 2 trip
(previously documented in Licensee Event Report 1-97-005-00, dated April
14, 1997), Auxiliary Feedwater (AFW) anomalies were observed. The AFW
flow through the "B" steam generator was lower (150 vs. 280 GPM) than
expected. Flow through the "A" and "C" steam generators was as expected.
The performance of all three AFW Pumps was normal for the trip
conditions. Subsequent inspection of the "B" steam generator check valve
(2FWE-100) revealed that the seat ring had partially moved into the flow
stream, decreasing the available opening for flow to pass through the
valve. The three Unit 2 AFW check valves were shipped to the vendor's
facility for further examination and analysis. The resulting
investigation concluded that the thermal gradient conditions created by
flowing cold water through the hot valve created a rapid cooldown of the
seat ring, allowing it to displace. All three of the subject check
valves were modified to prevent reoccurrence. The valves were then
shipped back to the site and reinstalled.
The check valves arc normally held shut by steam generator pressure.
Failed check valve 2FWE-100, is located in close proximity to the main
feedwater header, and is at approximately 430 degrees F. The other two
check valves are below 300 degrees F. The differences in the
temperatures are attributed to the distance and location of the valves
with respect to the main feedwater header. During a reactor trip, AFW at
approximately 60 degrees F is injected. It is estimated that it takes
approximately 5 seconds for the seat to cool down, whereas the massive
valve body stays relatively hot. It appears that the valve seat loosened
because of cold water passing through the valve. The massive valve
retained its shape, whereas the seat shrunk. This relative shrinkage
allowed the seat to displace and move into the flow stream.
An extent of condition evaluation has shown that other Enertech nozzle
check valves of this design in service at Unit 2 are not subject to
thermal gradients of sufficient magnitude to induce the condition
observed for 2FWE-100. Unit 1 does not have Enertech nozzle check
valves.
A similar failure of AFW check valve 2FWE-100 would have resulted in a
reduction of AFW flow to the "B" steam generator during a postulated
design basis accident. The reduction in flow caused by the defect would
have resulted in AFW flows less than analyzed for the Unit 2 Accident
Analysis. Therefore, for the postulated accidents, the ability to
provide adequate AFW cooling would be adversely affected and the system
may not. have performed its safety function.
An evaluation of this event, completed on April 24, 1997, has determined
that a substantial safety hazard could be created as the result of the
identified valve defect and that it is, therefore, reportable pursuant to
the requirements or 10CFR Part 21.
Component Description:
The component is a nozzle check valve intended for use with water
service.
Supplier:
Enertech
(BW/IP)
2950 Birch Street
Brea, CA 92621
Type:
Enertech "4" Nozzle Check Valve, ANSI Class 600, Type DRV-Z
Valve Body - Dwg, # PD96227, ASME SA105
Seat - Dwg. # PB96233, ASTM A479 Type 316
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