Part 21 Report - 1996-851
ACCESSION #: 9612300113
Illinois Power Company
Clinton Power Station
P.O. Box 678
Clinton, IL 61727
Tel 217 935-5621
Fax 217 935-4632
Wilfred Connell
Vice President
ILLINOIS U-602677
POWER 4F.140
WC-383-96
December 20, 1996
Docket No. 50-461
10CFR21.21
Document Control Desk
Nuclear Regulatory Commission
Washington, D. C. 20555
Subject: 10CFR21 Final Report 21-96-025: Failure of Westinghouse DHP
Breaker to Close Due to Dirty and Binding Motor Cut-Off Switch
and Spring Charge Indicator Mechanism
Dear Madame or Sir:
On October 27, 1996, Illinois Power (IP) identified the failure of a
Westinghouse DHP circuit breaker to close on demand during a surveillance
test as a potentially reportable condition under the provisions of 10CFR,
Part 21. The affected breaker is the Division 1 Reserve Auxiliary
Transformer (RAT) main feed breaker. The breaker is required to close to
supply the Division 1 4160-volt safety-related bus. Failure of the
breaker to close on demand during a Loss of Coolant Accident (LOCA) could
prevent safety-related equipment from performing its intended function.
An investigation identified that the cause of the failure to close
was a dirty and binding motor cut-off switch and spring charge indicator
mechanism. The vendor literature provided for the breaker did not
include guidance for inspecting, cleaning, adjusting, or lubricating the
motor cut-off switch and spring charge indicator mechanism Westinghouse
has indicated that another purchaser experienced a similar deficiency.
At IP's request, Westinghouse provided instructions for inspecting,
cleaning, adjusting, and lubricating the motor cut-off switch and spring
charge indicator mechanism.
IP has evaluated this issue and concluded that it is reportable
under the provisions of 10CFR, Part 21.
IP is providing the following information in accordance with
10CFR21.21(c)(4). Initial notification of this matter will be provided
by facsimile of this letter to the NRC Operations Center in accordance
with 10CFR 21.21(c)(3) within two days of the date the responsible
officer signs this letter.
(i) Wilfred Connell, Vice President of IP, Clinton Power Station,
Post Office Box 678, Clinton, Illinois, 61727, is the
responsible officer notifying the Nuclear Regulatory Commission
of a condition reportable under the provisions of 10CFR, Part
21.
(ii) The basic component involved in this condition is a model
50DHP350, 1200-amp, 4160-volt circuit breaker. The breaker is
the Division 1 RAT main feed breaker and is required to close
to the supply the Division 1 4160-volt safety-related bus.
The motor cut-off switch and spring coil (closing coil)
circuitry of both DHP and DVP type breakers. Therefore, all
type DHP and DVP breakers could be susceptible to the failure
mechanism described in this report.
(iii) The DHP and DVP circuit breakers are manufactured and supplied
by Westinghouse.
(iv) The breaker failed to close on demand during surveillance
testing due to a dirty and binding motor cut-off switch charge
indicator mechanism. The dirty and binding condition of the
mechanism was a result of not performing periodic maintenance
to inspect, clean, adjust, and lubricate this mechanism. A
periodic maintenance activity was not scheduled because the
vendor's maintenance literature did not indicate that periodic
maintenance was necessary for continuous proper operation of
the motor cut-off switch and spring charge indicator mechanism.
The principle function of the motor cut-off switch and spring
charge indicator mechanism is to shut off the spring charging
motor after the springs are charged, and to provide a close
permissive to the closing coil. Linkage in the mechanism rides
on a cam that follows breaker spring operation. The
mechanism's linkage was found to be dirty and binding, and that
condition prevented the linkage from operating properly. As a
result, the cut-off switch (limit switch) did not allow the
close signal to get to the close coil.
Failure of the breaker to complete its safety function and
close on demand during a LOCA could prevent safety-related
equipment from performing its intended function.
(v) The failure of the circuit breaker to close on demand during
surveillance testing was identified and determined to be a
potentially reportable condition under the provisions of 10CFR,
Part 21, on October 27, 1996.
(vi) Clinton Power Station (CPS) has twenty-one other DHP type and
four DVP type breakers in installed and spare locations of
various safety-related circuits. None of these breakers are
known to have previous failures similar to the Division 1 RAT
main feed breaker.
Westinghouse has indicated that another purchaser experienced a
similar deficiency.
(vii) After IP notified Westinghouse about the dirty and binding
motor cut-off switch and spring charge indicator mechanism,
Westinghouse provided instructions to IP for inspecting,
cleaning, adjusting, and lubricating the mechanism.
IP inspected, cleaned, adjusted, and lubricated the motor cut-
off switch and spring charge indicator mechanism in the breaker
that failed to close. IP retested the breaker with
satisfactory results and restored it to service.
IP has incorporated instructions for maintaining the motor cut-
off switch and spring charge indicator mechanism into
maintenance procedures, and will incorporate that information
into applicable vendor manuals.
(viii) IP advises other purchasers or licensees to contact
Westinghouse to obtain information about maintenance of the
mechanism. Additionally, per discussion with Westinghouse
personnel, a technical bulletin will likely be issued to inform
customers about this potential problem.
Additional information about this issue may be obtained by
contacting D. G. [Illegible], system engineer, at (217) 935-8881,
extension 3952.
Sincerely yours,
Wilfred Connell
Vice President
WC/krk
cc: NRC Clinton Licensing Project Manager
NRC Resident Office, V-690
Regional Administrator, Region III, USNRC
Illinois Department of Nuclear Safety
INPO Records Center
Westinghouse
*** END OF ABSTRACT ***
Page Last Reviewed/Updated Wednesday, March 24, 2021