Morning Report for December 3, 1999
Headquarters Daily Report DECEMBER 03, 1999 *************************************************************************** REPORT NEGATIVE NO INPUT ATTACHED INPUT RECEIVED RECEIVED HEADQUARTERS X REGION I X REGION II X REGION III X REGION IV X PRIORITY ATTENTION REQUIRED MORNING REPORT - HEADQUARTERS DEC. 03, 1999 Licensee/Facility: Notification: Firstenergy MR Number: H-99-0104 Davis-Besse 1 Date: 12/03/99 Oak Harbor,Ohio Dockets: 50000346 Subject: FAILURE OF 5KV CABLE IN UNDERGROUND CONDUIT Discussion: On October 2, 1999, the #2 component cooling water (CCW) pump tripped at the Davis-Besse Nuclear Generating Station. The supply breaker tripped as a result of a phase-to-ground fault on a 3-phase power cable. The safety-related Okonite cable consists of three twisted 2/0 single conductors with a bare #4 copper ground. The insulation on each 2/0 cable consists of ethylene- propylene- rubber (EPR) insulation, a wrapped semiconductor tape, a tinned copper tape shield, and a neoprene jacket (which is painted to identify the phases as black, red, and white). The cable was installed in a 4-inch pvc conduit that runs partially underground from the switchgear room in the turbine building to the CCW pump room, and had been in service for about 23 years. The licensee removed the cable and sent it to the corporate laboratory for a root cause analysis. Part of the laboratory evaluation was observed by a vendor representative from Okonite and NRC staff. The appearance of the cable showed severe corrosion of the bare copper ground conductor and cracking of the neoprene outer jacket, particularly in the areas where the cable laid in the low point of the conduit run and would be most susceptible to standing ground water. Although a conclusive root cause has not been determined, it appears that the most likely degradation mechanism is intrusion of ground water into the cable over a period of time. Although this cable is water resistant, it is not water proof, and over time water can permeate through the EPR insulation by the process of osmosis. The licensee plans on performing as-found Doble power factor testing and partial discharge testing of the CCW Pump 1 and CCW Pump 3 cables in January, 2000, before replacing them. Those cables will then be inspected to determine if similar degradation has taken place. If similar degradation has occurred on those cables, the licensee may inspect and test other safety-related cables that are installed in underground conduits. The NRC is interested in this cable failure because there are potential generic implications for cable failures caused by aging at other nuclear power plants. Three 5-kV cables and two 15-kV cables in underground conduits experienced failures at Diablo Canyon between 1989 and 1993 (see LER 50/275 93-005-01). The 15-kV cable failures were attributed to chemical attack but no positive root cause for the 4-kV cable failures could be determined. On January 16, 1996, Palisades experienced a phase-to-phase fault on a 2400-V safeguards bus feeder cable in an underground conduit (see LER 50/255 96-002-01). The cause was attributed to water intrusion and contaminant treeing (microscopic voids in cable insulation that resemble tree branches) in the EPR insulation. The staff will review the results of the Davis-Besse testing and HEADQUARTERS MORNING REPORT PAGE 2 DEC. 03, 1999 MR Number: H-99-0104 (cont.) inspection that will be performed in January and determine whether further action may be warranted to address the potential for cable failure caused by intrusion of water vapor into cable insulation over a long period of time. Contacts: Paul Shemanski, NRR/DE/EEIB Jitendra Vora, RES/DET/MEB 301-415-1377 301-415-5833 E-mail: pcs@nrc.gov E-mail: jpv@nrc.gov Dave Skeen, NRR/DRIP/REXB 301-415-1174 E-mail: dls@nrc.gov _ REGION III MORNING REPORT PAGE 2 DECEMBER 3, 1999 Licensee/Facility: Notification: Illinois Power Co. MR Number: 3-99-0098 Clinton 1 Date: 12/02/99 Clinton,Illinois via telephone Dockets: 50-461 BWR/GE-6 Subject: MANAGEMENT CHANGES Discussion: The licensee announced that effective today Mr. Patrick Walsh will succeed Mr. Bill Carsky as the Manager of the Nuclear Station Engineering Department. Previously, Mr. Walsh was the Director of Equipment Reliability at Three Mile Island. The licensee plans to reassign Mr. Carsky to a position to be determined. Regional Action: For Information Only. Contact: T. Kozak (630)829-9866 _
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Page Last Reviewed/Updated Wednesday, March 24, 2021