U.S. Nuclear Regulatory Commission Operations Center Event Reports For 05/17/2016 - 05/18/2016 ** EVENT NUMBERS ** | Agreement State | Event Number: 51916 | Rep Org: TEXAS DEPT OF STATE HEALTH SERVICES Licensee: ALCOA WORLD ALUMINA ATLANTIC Region: 4 City: POINT COMFORT State: TX County: License #: 05186 Agreement: Y Docket: NRC Notified By: IRENE CASARES HQ OPS Officer: DONALD NORWOOD | Notification Date: 05/10/2016 Notification Time: 17:03 [ET] Event Date: 05/09/2016 Event Time: [CDT] Last Update Date: 05/10/2016 | Emergency Class: NON EMERGENCY 10 CFR Section: AGREEMENT STATE | Person (Organization): VIVIAN CAMPBELL (R4DO) NMSS_EVENTS_NOTIFIC (EMAI) | Event Text AGREEMENT STATE REPORT - FIXED NUCLEAR GAUGE STUCK SHUTTER The following information was received via E-mail: "On May 10, 2016, the Agency [Texas Depart of State Health Services] received notification from the licensee's radiation safety officer (RSO) that the shutter on a Thermo Fisher Scientific Model 5176-SN B2578 density gauge, containing a 500 millicurie cesium-137 source SN MA3200, was found open during inventory/operational checks. It appears the weld had failed on the gauge. Open is the normal operating position of the gauge shutter. The gauge does not create an exposure hazard to the licensee's employees or a member of the general public. The licensee has contacted the service company who will inspect the gauge. Additional information will be provided as it is received in accordance with SA-300." Texas Incident #: I-9399 | Part 21 | Event Number: 51927 | Rep Org: CURTISS-WRIGHT NUCLEAR DIVISION Licensee: EMERSON VALVE AUTOMATION/HYTORK Region: 1 City: HUNTSVILLE State: AL County: License #: Agreement: Y Docket: NRC Notified By: TONY GILL HQ OPS Officer: BETHANY CECERE | Notification Date: 05/13/2016 Notification Time: 14:35 [ET] Event Date: 05/11/2016 Event Time: [CDT] Last Update Date: 05/13/2016 | Emergency Class: NON EMERGENCY 10 CFR Section: 21.21(d)(3)(i) - DEFECTS AND NONCOMPLIANCE | Person (Organization): ART BURRITT (R1DO) JAMIE HEISSERER (R2DO) PART 21 MATERIALS (EMAI) PART 21/50.55 REACT (EMAI) | Event Text PART 21 NOTIFICATION - POTENTIAL DEFECT APPLICABLE TO HYTORK XL1126 PNEUMATIC ACTUATORS The following information was provided by Curtiss-Wright Nuclear Division via fax: "On March 16, 2016, Curtiss-Wright was notified by one of our commercial suppliers that they had received an Important Product Safety Notice (safety notice) from Emerson Valve Automation/Hytork concerning Hytork models XL1371 and XL1126 pneumatic rack and pinion actuators, manufactured after 2005 and before June 2015. Curtiss-Wright began evaluating any possible impact at that time. On May 11, 2016 Curtiss-Wright made the decision that the defect was reportable under 10 CFR Part 21. A total of four (4) Hytork XL1126 pneumatic actuators had been dedicated by Curtiss-Wright and provided as safety-related. Two (2) of the actuators were supplied to the PSEG, Salem Generating Station and the other two (2) were supplied to MOX Services. Both Salem Generating Station and MOX Services have been notified of this potential defect. Curtiss-Wright has not supplied any of the XL 1371 actuators. "Emerson Valve Automation/Hytork states that there is a small possibility that a crack may develop in the actuator body under normal operation. The Emerson/Hytork investigation determined that a combination of actuator body structural design and material specifications along with manufacturer processes, could lead to material properties that are not within stated specifications. This condition may cause higher than allowable stresses to occur in the actuator body, which could lead to crack initiation. If a crack does develop and the actuator continues to operate, the crack may propagate to the end of the body and the end caps could be forcefully ejected. In addition to operational concerns, this condition may present a personnel safety hazard. "Based on phone conversations with Hytork it was learned that only one model XL1126 actuator failure has been reported out of approximately 10,000 supplied. Hytork stated that the failed actuator was in a 'severe' (mechanical, operational) application with very high cycle frequency and likely experienced high impact loading. "The list below identifies the affected customers, approximate ship dates, applicable purchase orders and actuator details. PSEG/Salem, approximate date of shipment November, 2011, Customer PO Number 4500606542, Affected Equipment One Hytork EIA-XL1126-S80AH0 Actuator Damper Tag 1CAA14 MOX, approximate date of shipment June, 2014, Customer PO Number 10888-P-6374, Affected Equipment Two Hytork XL1126SR80 Actuators Catalog ID 14306 (HDE*AOD 0142B) & Catalog ID 14309 (HDE*AOD 0197B) PSEG/Salem, approximate date of shipment September 2015, Customer PO Number 4500826720, Affected Equipment One Hytork EIA-XL1126-S80-A00 Actuator Damper Tag 2CAA14 "Hytork ceased production of the XL1126 and XL1371 actuators in June 2015 due to the described problem. Hytork is revising the design to connect the defect and will issue new model numbers for the re-designed actuators. "Hytork expects to begin production of the new models in June of this year. Although Curtiss-Wright has successfully seismically tested two Hytork model XL1126 actuators under load, providing reasonable assurance that the actuators will survive and operate under normal and seismic loading, it is still recommended that the actuators be replaced as soon as practical. In the interim it is recommended that operating plants perform periodic (recommend weekly or if infrequently operated, following each operation) visual and/or soap-bubble inspections. The recommended actions provided below are considered to provide adequate indication of onset of this potential condition since instantaneous failures have not been identified and are not projected. a) For all persons who are or could be in the area where the affected equipment is present, ensure they are warned of the potential danger. b) Visually inspect all affected models for cracks, especially underneath the dual stroke adjustment pad and on top of the actuator body in the pinion area. c) If you are unsure whether a crack is present, perform a soap bubble test. d) If you identify a crack or leak, immediately remove this actuator from service. "For additional information please contact the following personnel. "Steve Willard, Engineering: 256-924-7463 (office); swillard@curtisswright.com (e-mail) Tony Gill, QA Manager: 256-924-7438 (office); 256-426-4558 (cell); tgill@curtisswright.com (e-mail)" | Power Reactor | Event Number: 51928 | Facility: RIVER BEND Region: 4 State: LA Unit: [1] [ ] [ ] RX Type: [1] GE-6 NRC Notified By: ROB MELTON HQ OPS Officer: VINCE KLCO | Notification Date: 05/13/2016 Notification Time: 20:02 [ET] Event Date: 05/13/2016 Event Time: 12:00 [CDT] Last Update Date: 05/17/2016 | Emergency Class: NON EMERGENCY 10 CFR Section: 50.72(b)(3)(v)(C) - POT UNCNTRL RAD REL | Person (Organization): VIVIAN CAMPBELL (R4DO) | Unit | SCRAM Code | RX CRIT | Initial PWR | Initial RX Mode | Current PWR | Current RX Mode | 1 | N | Y | 100 | Power Operation | 100 | Power Operation | Event Text EXISTING DESIGN INADEQUACY COULD PREVENT STANDBY GAS TREATMENT SYSTEM OPERABLITY "At 1200 [CDT] May 13, 2016, while the plant was operating at 100% power, it was brought to the attention of the River Bend Station Main Control Room staff that an existing design inadequacy could prevent both trains of the Standby Gas Treatment System (GTS) from performing its design function. Under certain specific conditions, the installed Masterpact breakers may not close to allow energization of the filter train exhaust fans. A start signal (reactor level 2, drywell pressure 1.68 psid, annulus high radiation, annulus low flow) combined with a trip signal within a certain time differential, could result in a failure of the breakers to close. As a result of this condition, both Standby Gas Trains were declared inoperable, which required entry into LCO 3.6.4.3 Condition C (requires entering Mode 3 in 12 hours). Declaring both trains of Standby Gas Treatment System inoperable resulted in loss of the safety function since a system that has been declared inoperable is one in which the capability has degraded to the point where it cannot perform with reasonable expectation or reliability. "The Standby Gas Treatment System (GTS) limits release to the environment of radioisotopes, which may leak from the primary containment, ECCS systems, and other potential radioactive sources to the secondary containment under accident conditions. "At 1240 [CDT] May 13, 2016, one division of GTS, GTS 'A', was manually started from the Main Control Room. This action prevents the breaker failure mode, restored the operability of one train and restored the safety function of the GTS system. LCO 3.6.4.3 Condition A (restore Operability in 7 days) is currently entered for Standby Gas Train 'B'. During the 40 minutes of inoperability, both trains of Standby Gas remained available. At no time was the health or safety of the public impacted. "This condition is being reported in accordance with 10CFR50.72(b)(3)(v)(C) as an event that could have caused a loss of safety function to control the release of radioactive material. The Senior NRC Resident was notified." * * * UPDATED AT 1341 EDT ON 05/17/16 FROM DAN PIPKIN TO RICHARD SMITH * * * "Further review has determined that the design inadequacy discussed in EN #51928 could adversely effect the ability of the main control building heating, ventilation, and air conditioning (HVAC) system to perform its design safety function, based upon a particular sequence of events occurring within a short window of time (approximately 75 milliseconds). River Bend has implemented compensatory actions to ensure operability of the main control building HVAC system." The Resident Inspector has been notified by the licensee. Notified the R4DO (Miller). | Part 21 | Event Number: 51938 | Rep Org: NUTHERM INTERNATIONAL, INC Licensee: NUTHERM INTERNATIONAL, INC. Region: 3 City: MOUNT VERNON State: IL County: License #: Agreement: Y Docket: NRC Notified By: THOMAS STERBIS HQ OPS Officer: KARL DIEDERICH | Notification Date: 05/17/2016 Notification Time: 15:51 [ET] Event Date: 05/17/2016 Event Time: [CDT] Last Update Date: 05/17/2016 | Emergency Class: NON EMERGENCY 10 CFR Section: 21.21(d)(3)(i) - DEFECTS AND NONCOMPLIANCE | Person (Organization): ANNE DeFRANCISCO (R1DO) GEORGE HOPPER (R2DO) PART 21/50.55 REACT (EMAI) | Event Text PART 21 REPORT - DEFECT IN A SIGNAL CONVERTER TRANSFORMER The following report was received from the manufacturer via fax: Nutherm International, Inc. reported on a defect found in "Moore Industries SCT Signal Converter (Part Number SCT/4-20MA/10-50MA/117VAC/UB) based upon the failure analysis of a failed component. The conclusion was that the wire insulation in T2 transformer was damaged by the transformer manufacturing facility during assembly. This damage reduced the insulation resistance and dielectric breakdown between the windings of the transformer. These damaged transformers were subsequently installed by Moore Industries into the signal converters. The failure of the transformer resulted in early, catastrophic failure of the signal converter. "Moore Industries tested the transformers remaining in stock and found one (1) of the remaining two-hundred nineteen (219) transformers exhibited this condition. In all documented cases involving failure of this transformer, the impacted units had passed pre-installation functional testing but failed within four months after installation." Affected nuclear power stations include: Peach Bottom Atomic Power Station and the Sequoyah Nuclear Station. | Power Reactor | Event Number: 51939 | Facility: CLINTON Region: 3 State: IL Unit: [1] [ ] [ ] RX Type: [1] GE-6 NRC Notified By: DALE SHELTON HQ OPS Officer: RICHARD SMITH | Notification Date: 05/17/2016 Notification Time: 18:43 [ET] Event Date: 05/17/2016 Event Time: 09:45 [CDT] Last Update Date: 05/17/2016 | Emergency Class: NON EMERGENCY 10 CFR Section: 50.72(b)(3)(ii)(A) - DEGRADED CONDITION | Person (Organization): ANN MARIE STONE (R3DO) | Unit | SCRAM Code | RX CRIT | Initial PWR | Initial RX Mode | Current PWR | Current RX Mode | 1 | N | N | 0 | Cold Shutdown | 0 | Refueling | Event Text REACTOR COOLANT LEAKAGE WITH THE REACTOR IN COLD SHUTDOWN "On May 17, 2016 with the plant in Mode 4 [Cold Shutdown] during a refueling outage, personnel entered the drywell to perform a walkdown. At 0945 CDT, water was identified leaking from flexible hoses located at the inner elbow of MSL [Main Steam Line] B and MSL C. It was concluded that the leakage was from an elbow tap welded to the flexible hoses associated with flow instrumentation on MSL C and MSL B. Due to the refueling outage, the plant subsequently entered Mode 5 at 0955 and is currently in Mode 5 [Refueling] and 0 percent rated thermal power. The degraded component on MSL B was previously replaced in 2008 and on MSL C in 2007. The station has determined that this event is reportable under the provisions of 10 CFR 50.72 (b)(3)(ii)(A) as an event or condition that resulted in the condition of the nuclear power plant, including its principal safety barriers being seriously degraded, as an 8-hour notification. "The NRC Resident Inspector has been notified." | Power Reactor | Event Number: 51940 | Facility: WATTS BAR Region: 2 State: TN Unit: [1] [2] [ ] RX Type: [1] W-4-LP,[2] W-4-LP NRC Notified By: PETE WILLIAMS HQ OPS Officer: KARL DIEDERICH | Notification Date: 05/17/2016 Notification Time: 23:06 [ET] Event Date: 05/17/2016 Event Time: 16:30 [EDT] Last Update Date: 05/17/2016 | Emergency Class: NON EMERGENCY 10 CFR Section: 50.72(b)(3)(iv)(A) - VALID SPECIF SYS ACTUATION | Person (Organization): GEORGE HOPPER (R2DO) | Unit | SCRAM Code | RX CRIT | Initial PWR | Initial RX Mode | Current PWR | Current RX Mode | 1 | N | Y | 100 | Power Operation | 100 | Power Operation | 2 | N | N | 0 | Hot Standby | 0 | Hot Standby | Event Text SPECIFIED SYSTEM ACTUATION - LOSS OF 1 B-B ELECTRICAL BUSS "On May 17, 2016, at 1630 hours while restoring from a plant modification related to new 'loss of phase' circuitry, the 1 B-B 6.9kV buss de-energized resulting in a loss of voltage on the buss. The loss of voltage was caused by the loss of voltage relays that separated offsite power from the 1 B-B 6.9kV buss. At the time, the 1 B-B emergency diesel generator was removed from service for planned maintenance. "In response to the loss of power on the 1 B-B 6.9kV buss, the operators entered abnormal operating instruction, AOI 43.02, Loss of Unit 1 Train B Shutdown Boards, and started emergency diesel generators 1 A-A, 2 A-A, and 2 B-B. All equipment operated properly. The emergency diesel generators were not required to be paralleled to the boards. "Offsite power was restored to the 1 B-B 6.9kV buss at 1802 hours on May 17, 2016. This condition did not result in any adverse impact on the health and safety of the public. This event is reportable under 10 CFR 50.72(b)(3)(iv)(A), 'Any event or condition that results in valid actuation of any of the systems listed in paragraph (b)(3)(iv)(B) of this section, except when the actuation results from and is part of a pre-planned sequence during testing or reactor operation.'" The NRC Resident Inspector has been notified. | |