Part 21 Report - 1998-322

ACCESSION #: 9806240191 Wyle Laboratories Wyle Reference No.: 45510B-050 June 22, 1998 Document Control Desk U.S. Nuclear Regulatory Commission Washington, DC 20855 Subject: Siemens Circuit Breaker Potential Part 21 Reference: 1. Entergy Operations, Inc. (EOI) PC No. 962027 -- Safety Related Siemens 4KV, 350 MVA, 1200 A Circuit Breakers 2. Wyle Laboratories Potential Part 21 Notification Letter 45510B-48 dated April 21, 1998 Dear Sirs: Pursuant to the 10 CFR Part 21 requirements, this letter provides the findings, resolutions, and conclusions pertaining to Potential Part 21 notification contained in Wyle's 4/21/98 letter along with Notice of Anomaly (NOA) No. 8. The equipment was supplied to Entergy Operations Inc. (EOI), Russellville, AR under EOI PO No. 982027. NOA No. 8 included two anomalies that are reprinted and resolved as follows: Anomaly No. 1: The circuit breaker did not latch closed in the test position with the GE test flag installed. As a result, the MOC did not maintain a change of state condition Resolution No. 1: The Siemens vacuum circuit breakers should utilize a Siemens test flag. However, the Siemens flag had not been provided with the breakers to EOI. Subsequent testing at Siemens using the GE test flag also resulted in failure of the breakers to latch closed. In addition, Siemens and Wyle had not supplied EOI with adequate installation and test procedures that may have prevented this occurrence. Now manuals are in preparation, which will provide satisfactory installation and test procedures. The Siemens test flag has been tested on EOI 5 KV and 7KV breakers at Siemens and proven to operate adequately. The conclusions are that: (1) The utilities should not attempt to use the GE test flag with the Siemens replacement vacuum breakers and (2) Siemens/Wyle will provide new procedures for the installation and test of the breakers with the Siemens' test flag. Anomaly No. 2: The stored energy mechanism did not discharge when the breaker was withdrawn from the cubical. Resolution No 2: Provisions for adequate adjustments of the positive interlock switch roller have been added to the design which resolves this anomaly. Wyle Laboratories, Inc. 7800 Highway 20 West P.O. Box 077777 Huntsville, AL 35807-7777 Tel: (256)837-4411 Wyle Letter No. 45510B-050 To: Nuclear Regulatory Commission June 22, 1998 Page 2 Neither of the two anomalies described above affect the circuit breakers operability when the breaker is in its connected position, i.e., the position required for the breaker to perform its safety-related function. Therefore, a Part 21 condition does not exist. If you have any questions, please feel free to contact me by phone (256/837-4411, extension 271), FAX (256/830-21 09), or e-mail (esmith@hnt.wylelabs.com). Sincerely, Wyle Laboratories, Inc. Director, Contracts & Purchasing [GENERAL INFORMATION or OTHER EVENT NUMBER: 34113 LICENSEE: WYLE LABORATORIES, INC NOTIFICATION DATE: 04/21/98 CITY: REGION: 0 NOTIFICATION TIME: 15:36 (ET] COUNTY: STATE: EVENT DATE: 04/21/98 LICENSE#: AGREEMENT: EVENT TIME: 12:00[EDT] DOCKET: LAST UPDATE DATE: 06/22/98 NOTIFICATIONS ELMO COLLINS RDO NRC NOTIFIED BY: EDWARD W. SMITH VERN HODGE NRR HQ OPS OFFICER: DICK JOLLIFFE EMERGENCY CLASS: NOT APPLICABLE 10 CFR SECTION: CCCC 21.21 UNSPECIFIED PARAGRAPH EVENT TEXT - POTENTIAL 10CFR PART 21 REPORT ON 04/07/98, WYLE LABORATORIES, INC AND SIEMENS CORPORATION PERSONNEL INSTALLED AN INTERLOCK KIT TO UPGRADE WYLE/SIEMENS SAFETY RELATED 4 KV, 350 MVA, 1200 AMP CIRCUIT BREAKERS AT ARKANSAS UNITS 1 AND 2. THIS UPGRADE WAS BEING INSTALLED DUE TO CONDITIONS OBSERVED ON SIMILAR SIEMENS CIRCUIT BREAKERS IN NON-SAFETY RELATED APPLICATIONS AT SALEM/HOPE CREEK. HOWEVER, THE SIEMENS TECHNICIAN DID NOT INSTALL THE KIT INTO THE CIRCUIT BREAKER PER THE APPROPRIATE SIEMENS DRAWING. THE IDENTIFIED CIRCUIT BREAKER, ALONG WITH NINE ADDITIONAL CIRCUIT BREAKERS WILL BE SHIPPED FROM ARKANSAS TO THE SIEMENS MANUFACTURING FACILITY AT WENDELL, NORTH CAROLINA WHERE THEY WILL UNDERGO AN APPROVED EVALUATION PROCEDURE. THIS REPORT IS CLASSIFIED AS A POTENTIAL 10CFR PART 21 REPORT. ***UPDATE ON 06/22/98 @ 1800ET BY ED W. SMITH TAKEN BY MACKINNON *** THE FOLLOWING INFORMATION COMES FROM A FACSIMILE SENT,BY WYLE LABS: "THE ABOVE EQUIPMENT WAS SUPPLIED TO ENTERGY OPERATIONS INC. (EOI), RUSSELLVILLE, AR UNDER EOI PO NO. 962027. NOA NO. 8 INCLUDED TWO ANOMALIES THAT ARE REPRINTED AND RESOLVED AS FOLLOWS: "ANOMALY NO. 1: THE CIRCUIT BREAKER DID NOT LATCH CLOSED IN THE TEST POSITION WITH THE GE TEST FLAG INSTALLED. AS A RESULT , THE MOC DID NOT MAINTAIN A CHANGE OF STATE CONDITION. (Continued on next page) LICENSEE: WYLE LABORATORIES, I PAGE # 2 OF EVENT NUMBER: 34113 "RESOLUTION NO. 1: THE SIEMENS VACUUM CIRCUIT BREAKERS SHOULD UTILIZE A SIEMENS TEST FLAG. HOWEVER, THE SIEMENS FLAG DID NOT PROVIDE WITH THE BREAKERS TO EOI. SUBSEQUENT TESTING AT SIEMENS USING THE GE TEST FLAG ALSO RESULTED IN FAILURE OF THE BREAKERS TO LATCH CLOSED. IN ADDITION, SIEMENS AND WYLE HAD NOT SUPPLIED EOI WITH ADEQUATE INSTALLATION AND TEST PROCEDURES THAT MAY HAVE PREVENTED THIS OCCURRENCE. NEW MANUALS ARE IN PREPARATION, WHICH WILL PROVIDE SATISFACTORY INSTALLATION AND TEST PROCEDURES. "THE SIEMENS TEST FLAG HAS BEEN TESTED ON EOI 5 KV AND 7 KV BREAKERS AT SIEMENS AND PROVEN TO OPERATE ADEQUATELY. THE CONCLUSIONS ARE THAT: (1) THE UTILITIES SHOULD NOT ATTEMPT TO USE THE GE TEST FLAG WITH THE SIEMENS REPLACEMENT VACUUM BREAKERS AND (2) SIEMENS/WYLE WILL PROVIDE NEW PROCEDURES FOR THE INSTALLATION AND TEST OF THE BREAKERS WITH SIEMENS' TEST FLAG. "ANOMALY NO. 2: THE STORED ENERGY MECHANISM DID NOT DISCHARGE WHEN THE BREAKER WAS WITHDRAWN FROM THE CUBICAL. "RESOLUTION NO. 2: PROVISIONS FOR ADEQUATE ADJUSTMENTS OF THE POSITIVE INTERLOCK SWITCH ROLLER HAVE BEEN ADDED TO THE DESIGN WHICH RESOLVES THIS ANOMALY" R4DO (BILL JONES) NOTIFIED AND A FAX SENT TO NRR VERN HODGE. *** END OF DOCUMENT ***

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