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Mixed Oxide Fuel Fabrication

Mixed Oxide Fuel Fabrication Facility Licensing

The U.S. Department of Energy (DOE) signed a contract with Duke COGEMA Stone & Webster (DCS), now called Shaw AREVA MOX Services (MOX Services or the applicant), to design, build, and operate a Mixed Oxide1 (MOX) Fuel Fabrication Facility (MFFF). On February 28, 2001, the applicant submitted a request to the U.S. Nuclear Regulatory Commission (NRC) to construct a MFFF on the DOE’s Savannah River Site (SRS) near Aiken, South Carolina. On March 30, 2005, the Commission issued the construction authorization (CA). Two years after the CA was issued the construction started.

On 2006, MOX Services submitted a license application to posses and use byproduct and special nuclear material (SNM) at the MFFF. If the facility is eventually authorized to use and possess SNM, it will take surplus weapon-grade plutonium, remove impurities, and mix it with uranium oxide to form MOX fuel pellets for reactor fuel assemblies. These assemblies will be irradiated in commercial nuclear power reactors. Following irradiation, the resulting spent fuel would contain plutonium in a form less usable for nuclear weapons.

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Regulations and Legislation

Legislation. In 1999, Congress passed the Strom Thurmond National Defense Authorization Act, providing the U.S. Nuclear Regulatory Commission (NRC) with the regulatory and licensing authority over DOE’s proposed MOX fuel fabrication facility (MFFF). MFFF is regulated under Title 10 of the Code of Federal Regulations (10 CFR) Part 70, Domestic Licensing of Special Nuclear Material. Before a use and possession license is issued, the NRC staff needs to review the license application and verify that the construction of the Principal Structures, Systems and Components (PSSCs) is in accordance with the application. In addition, the construction and operation of a MFFF is considered a major Federal action significantly affecting the quality of the human environment for the purposes of the National Environmental Policy Act of 1969. Therefore, an Environmental Impact Statement would need to be prepared for this type of facility and reviewed by the NRC staff.

Regulations. NRC's regulations are found in 10 CFR, Energy. Chapter I is divided into Parts 1 through 199. See the following principal parts governing the licensing and operation of a nuclear facility and SECY-00-0111, Staff Requirements Memorandum from Commission on the Final Rule to Amend 10 CFR Part 70.

  • Part 20 - Standards for Protection Against Radiation
  • Part 30 - Domestic Licensing of Byproduct Material
  • Part 40 - Domestic Licensing of Source Material
  • Part 51 - Environmental Protection Regulations
  • Part 70 - Domestic Licensing of Special Nuclear Material
  • Part 73 - Physical Protection of Plants and Materials
  • Part 74 - Material Control and Accounting for Special Nuclear Material

Also, see Fuel Cycle Facilities Regulations, Guidance, and Communications for additional information related to licensing the MFFF.

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Licensing Information

The U.S. Nuclear Regulatory Commission (NRC) licensing program for the MOX fuel fabrication facility (MFFF) is being performed in two stages. The first stage, which has already been completed, consisted of the review and evaluation of the construction authorization request (CAR). The applicant submitted a description and safety assessment, detailing the design bases of the principal structures, systems and components (PSSCs) of the facility, including provisions for protection against natural phenomena and the consequences of potential accidents. On April 18, 2001, the NRC published a notice in the Federal Register announcing that the NRC had accepted an application for authority to construct a MFFF. The notice also announced an opportunity for a hearing on the application.

On March 30, 2005, the NRC issued a Construction Authorization (CA) to the applicant for a MFFF to be located at the Savannah River Site in South Carolina. The NRC staff's technical basis for issuing the CA is set forth in NUREG-1821, "Final Safety Evaluation Report on the Construction Authorization Request for the Mixed Oxide Fuel Fabrication Facility at the Savannah River Site, South Carolina.” The results of the staff's environmental review related to the issuance of the CA are contained in NUREG-1767, "Environmental Impact Statement on the Construction and Operation of a Mixed Oxide Fuel Fabrication Facility at the Savannah River Site, South Carolina - Final Report."

In a letter dated October 25, 2006, DCS requested the NRC's consent to change the corporate name for the CA for the MFFF to Shaw AREVA MOX Services. The NRC reviewed the request for a name change and issued an amendment to the CA to reflect the new corporate name on November 30, 2006. The CA was further updated on June 12, 2008 (ML080070512) to reflect revisions to the MFFF Quality Assurance Program.

The second stage of the licensing process involves the NRC staff review of a license application (LA) to possess and use special nuclear material at the MFFF and an Integrated Safety Analysis (ISA) Summary. On September 27, 2006, MOX Services submitted a license application and the ISA Summary for a mixed oxide fuel fabrication facility at the Savannah River Site in South Carolina. In the process of performing the Acceptance/Acknowledgment review of the LA, the staff identified some parts of the submittal that required some modification in order to complete the initial review.

The preliminary review of the license application indicated that much of the information required by Part 70 (in particular 10 CFR 70.22 and 10 CFR Part 70, Subpart H) to be in a license application was contained in the ISA Summary. The staff also believed that some of the information that was identified to be withheld as proprietary should be made publicly available.

The design of the MFFF is based on facilities operated by AREVA in France. These facilities are La Hague and MELOX. The recycling of spent fuel and the fabrication of MOX fuel has been done by the French for more than four decades. The MOX fuel is currently supplied to over 30 reactors worldwide. If licensed, the MFFF  would receive weapons-grade plutonium dioxide (PuO2) from DOE’s Pit Disassembly and Conversion Facility.  An additional source of plutonium, also from DOE, known as the alternate feedstock, is planned to be processed separately in the MFFF.  The facility would consist of two major areas:  the Aqueous Polishing (AP) process and the MOX process.  In the AP process the weapons-grade plutonium would be dissolved, purified, and converted to PuO2.  In the MOX process,the  purified plutonium from the AP process would be mixed with depleted uranium dioxide to form the MOX fuel pellets. They pellets would then be used to produce MOX fuel rods, and finally the MOX fuel assemblies for use in nuclear power reactors.

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Public Involvement

Information for the meetings concerning the MOX Fuel Fabrication Facility (MFFF) licensing process are available on this Web site or in the Agencywide Documents Access and Management System (ADAMS) if an accession number is given. For upcoming meetings, see also our Public Meeting Schedule.

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MOX Construction Inspection Program

Related Documents

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1 Mixed Oxide Fuel (MOX Fuel) is a blend of uranium and plutonium oxides.


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Friday, October 02, 2009