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SSINS No.: 6835
IN 87-17
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF INSPECTION AND ENFORCEMENT
WASHINGTON, D.C. 20555
April 7, 1987
Information Notice No. 87-17: RESPONSE TIME OF SCRAM INSTRUMENT VOLUME
LEVEL DETECTORS
Addressees:
All General Electric boiling water reactor (BWR) facilities holding an
operating license or a construction permit.
Purpose:
This notice is to alert addressees of the potential for long response times
in level detection instruments used to measure the water volume in the scram
discharge instrumented volume of BWRs. These instruments are intended to
cause a timely scram prior to filling of the scram discharge volume (SDV).
Recipients are expected to review the information for applicability to their
facilities and consider actions, if appropriate, to preclude similar
problems occurring at their facilities. However, suggestions contained in
this information notice do not constitute NRC requirements; therefore, no
specific action or written response is required.
Background
On June 28, 1980 during a routine shutdown of the Browns Ferry Unit 3
reactor, a manual scram from about 36 percent power failed to insert
approximately 40 percent of the control rods. The root cause was isolated to
a problem with the SDV header. The followup to this event at other BWRs
revealed a number of deficiencies that were discovered with the SDV headers.
The corrective measures to this problem are divided into a short-term
program and a long-term program. The short-term actions were implemented by
IE Bulletins 80-14 and 80-17 and their supplements. The long-term program
was addressed by a Generic Safety Evaluation Report (SER) dated December 1,
1980. The objective of the long-term program was the improvement of the SDV
design. (SDV design details vary from plant to plant.) One of areas of
concern addressed by the long-term program was that the reliability of the
float switches in the instrumented volumes needed to be improved. The
recommended solution was the addition of redundant and diverse water level
sensors.
Description of Circumstances:
More recently, the NRC reviewed the licensee's corrective actions taken at
the Browns Ferry units as a result of the earlier event and identified a
potentially generic concern with the response time of the level detectors
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IN 87-17
April 7, 1987
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the instrumented volume. As an interim solution to issues raised by the 1980
event, the licensee installed a circuit to scram the reactor upon sensing
low air header pressure. As a long-term fix, the licensee then installed
differential pressure (DP) detectors as a diverse means of sensing a full
instrumented volume and causing a scram. The DP detectors back up the float
switches in the instrumented volume that also can cause a scram.
Testing by the licensee showed a response time of about 70 seconds for the
installed DP detectors in the instrumented volume. This was unacceptable
(see discussion). The licensee replaced the DP detectors with
resistance-temperature detectors (RTDs). Comparison of the response time of
the RTDs with the float switches showed that the float switches had a
response time of about 20 seconds. This was also unacceptable. The licensee
has consequently upgraded the scram on low air header pressure
instrumentation to a permanent installation that is environmentally
qualified and covered by technical specifications.
Discussion:
Although the SER did address the minimum capacity of the SDV, the
potentially generic concern is that the SER did not address the response
time of the level detection instruments in the instrumented volume. There is
a direct correlation between the response time of these instruments and the
capacity of the SDV.
Under degraded air conditions, the scram outlet valve for each control rod
drive may leak as much as 5 gpm to the SDV without rapid rod motion. The
extent and timing of water accumulation in the SDV can slow or stop rod
insertion on scram. (GE has experimentally shown that if water has
accumulated to about 85 percent or greater of the SDV header volume, scram
is effectively stopped.) The instrumented volume level instrumentation are
intended to generate a timely scram signal such that the reactor is scrammed
before water leaking by the scram outlet valves fills the SDV.
No specific action or written response is required by this information
notice. If you have questions about this matter, please contact the Regional
Administrator of the appropriate NRC regional office or this office.
Edward L. Jordan Director
Division of Emergency Preparedness
and Engineering Response
Office of Inspection and Enforcement
Technical Contact: Eric Weiss, IE
(301) 492-9005
Charles Patterson, NRC Resident Inspector
Browns Ferry Nuclear Power Plant
(205) 729-6196
Attachments:
List of Recently Issued IE Information Notices
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