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SSINS No: 6835
IN 86-09
UNITED STATES
NUCLEAR REGULATORY COMMISSION
OFFICE OF INSPECTION AND ENFORCEMENT
WASHINGTON, DC 20555
February 3, 1986
Information Notice No. NO 86-09: FAILURE OF CHECK AND Stop CHECK VALVES
SUBJECTED TO LOW FLOW CONDITIONS
Addressees:
All nuclear power reactor facilities holding an operating license (OL) or a
construction permit (CP)
Purpose:
This notice is provided to alert recipients of a potentially significant
safety problem pertaining to check and stop check valves failing under low
flow conditions It is expected that recipients will review the information
for applicability to their facilities and consider actions, if appropriate,
to preclude a similar problem occurring at their facilities However,
suggestions contained in this notice do not constitute NRC requirements;
therefore, no specific action or written response is required
Description of Circumstances:
Between late November 1985 and early January 1986, Florida Power and Light's
Turkey Point facility experienced numerous failures of the 12 stop check
valves in the steam supply system to the auxiliary feedwater pumps The stop
check valves are located upstream and downstream of a motor-operated valve
(MOV) that opens when required to initiate auxiliary feedwater flow The
stop check valves are normally open and thus allow steam flow to the pumps
while at the same time preventing backflow through the steam line in the
event of a steam line break
The mode of failure of the valve was degradation of the disc and disc nut,
assembly (see attached sketch) due to low steam flow conditions caused by
slight leakage past the normally closed MOV The low steam flow rate, was
hot sufficient to keep the disc open and the disc assembly then vibrated and
chattered causing excessive wear and damage to the valve internals, in
particular, the disc assembly In many cases (three in November and four in
January), the disc guide stud had broken off from the disc This allowed the
disc to become cocked in the valve and prevented full closure (thus
defeating both the check and stop features of the valve) and full opening
(thus restricting steam flow) In addition, the broken disc guide stud was
free to travel downstream with steam flow and could have caused damage to
equipment and components in the flow path
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IN 86-09
February 3, 1986
Page 2 of 2
The licensee performed a failure analysis of the disc assembly to verify the
acceptability of a higher strength material being used in a redesigned disc
guide In addition, the licensee committed to a program of regular
radiographic examination of the valves on Unit 3 for the remainder of the
refueling cycle However, the licensee considers this to be an interim
repair pending the completion of the study underway by its AFW Enhancement
Task Force
A related series of events was discussed in Information Notice No. 82-26,
"RCIC and HPCI Turbine Exhaust Check Valve Failures" In this case the low
steam flow rates were the result of testing the RCIC and HPCI turbines at
less than rated load The corrective actions consisted of changes to test
procedures, changes to the exhaust system design, and changing to a
different check valve style
The information herein is being provided as an early notification of a
possibly significant matter that is still under review by the NRC staff
Recipients should review the information for possible applicability to their
facilities If NRC evaluation so indicates, further licensee actions may be
requested
No specific action or written response is required by this information
notice If you have any questions about this matter, please contact the
Regional Administrator of the appropriate regional office or this office
Edward L Jordan Director
Division of Emergency Preparedness
and Engineering Response
Office of Inspection and Enforcement
Technical Contact: George A Schnebli, RII
(404) 331-4875
Richard J Kiessel, IE
(301) 492-8119
Attachments:
1 Sketch of Stop Check Globe Valve
2 List of Recently Issued IE Information Notices
Page Last Reviewed/Updated Thursday, March 29, 2012

