Part 21 Report - 1997-680
ACCESSION # 9707150121
Coltec Industries Fairbanks Morse
Engine Division
701 White Avenue
Beloit, WI 53511-5492
608/364-4411
FAX: 608/364-0382
10 July 1997 File No.: 97-001
Document Control Desk
U.S. Nuclear Regulatory Commission
Washington, DC 20555
Subject: FM-Alco 251 Engine, High Pressure Fuel Tube-Catalog No.:
4401031-2
On 11 June 1997, Coltec Fairbanks Morse Engine Division (FMED) became
aware of a potential safety hazard associated with the subject assembly
in which a dual failure mode exists. The first failure mode is a
longitudinal fracture on the outer surface of the 90 degree bend. The
fracture is caused by inherent fissures in the tube material.
The second failure mode is also a fracture that develops in the 1/16 in.
radii at both up-set ends of the tube. The fractures in the up-set ends
resulted from an incorrect forming process using dies, instead of a
production fitting. In either case, the high pressure fuel spray after
fracture can create a serious fire hazard. An analysis of the tube
material indicates that the material grade (AISI 4130) is suitable for
the application for which it is used, and that the samples tested meet
specifications. Corrective action has been taken to prevent recurrence of
both failure modes through changes to the affected drawings and the
manufacturing processes.
Affected utilities should return their current inventory of the subject
assembly to FMED, and begin to replace existing installed as soon as
possible. It should be noted that due to the stand-by operation mode of
the FM-Alco 251 Engine in nuclear application, tube failure is not
eminent since both fracture modes are attributed to long term exposure to
cyclical loading from both fuel injection system and engine vibrations.
The following sites are affected by this notification:
o Consolidated Edison Indian Point 3
o Consumers Power Palisades
o Boston Edison Pilgrim Station
o Public Service Electric & Gas Salem
o New York Power Authority Indian Point 2
o Pacific Gas & Electric Diablo Canyon
o Rochester gas & Electric Ginna Station
Sincerely
Scott A. Frathanne
Manager, Quality Assurance
cc: B. Hall
T. Gill
G. Gutoski
A division of Coltec Industries Inc.
*** END OF DOCUMENT ***
Page Last Reviewed/Updated Wednesday, March 24, 2021